Morton Controls

Concentration and density measurement of H2SO4 – Sulfuric Acid Production

Morton Controls

Concentration and density measurement of H2SO4 – Sulfuric Acid Production

Concentration and density measurement of H2SO4 – Sulfuric Acid Production

With the high sensitivity of sonic velocity to sulfuric acid concentration, the LiquiSonic® sensors can achieve an unmatched accuracy of ± 0.03 wt%. LiquiSonic® overcomes the dual sensitivities of both conductivity and density by generating a clear signal in the concentration range of 80 – 100 wt% H2SO4 as graphed below to offer reliable, real-time process data. In the event of acid degradation to a highly corrosive level under 95 wt%, LiquiSonic® detects that critical acid “runaway” to curb the probability of heat-exchanger or other component damage, enhancing process safety and control.

The inline LiquiSonic® analyzer reduces manual laboratory measurements, saving labor and material costs in a typical laboratory titration budget for sulfuric acid measurement:  

– sampling time: 15 minutes

– sampling frequency: 6 times per day

– investment payback within 13 months  

Additional benefits of LiquiSonic® measuring systems include:

– easy, user-friendly installation (plug&play)

– excellent long-term stability

– one sensor for all applications (reduced investment costs)

– comprehensive diagnostic capabilities

– suitability for all needed concentration ranges with high accuracy

– enhanced process control and safety