Industry Related Archives - Morton Controls

UWT’s Rotary Paddle switch for point level measurement

9th October 2019/0 Comments/in Industry Related, News, UWT /by Carolyn

UWT’s Rotary Paddle switch Rotonivo® RN 3002 with rope extension for point level measurement

Limit detection is required in most silos and containers to avoid overfilling or unnecessary downtime. The sensor needs to deal with an assortment of process conditions within a wide range of industries.

Contingent upon the necessities, the Rotonivo® rotary paddle switch is utilized as a full, demand or empty detector in storage silos or process vessels and is suitable for use in almost all solids. With its simple electromechanical measuring principle, it can also be adjusted for extraordinary process conditions.

A motor-driven shaft causes the vane to rotate. Once the material level reaches the vane, thereby preventing further rotation, this creates a torque, which is converted via a switch to an electric signal. Once the vane is free again of the material, the output signal is reset, and the motor-driven shaft rotates again.

This dependable and maintenance-free limit switch for safe level detection in bulk solids has international approvals for use in gas and dust hazardous areas and is also certified to SIL

The RotoNivo offers a universal voltage power supply, 24VDC to 220VAC. It can be connected to the same unit without any alterations being made and with the absence of additional power supply to the unit, for example in very old plants, is completely nullified. This makes it easy for a processing plant to keep one version in stock that can be used in various applications on different parts of the plant.

UWT suits the unit to your application, to ensure complete reliability and effectiveness.

Features: Suitable for most bulk solids

Reliable, easy to operate and maintenance-free measurement principle.
Unaffected by dust, electrostatic charging and caking.
Compact, rotatable electronics housing for easy installation.
Mechanically stable shaft bearing design with ball bearings.
Process seal with radial shaft seal.
Robust aluminium die-cast housing.
International approvals for use in potentially explosive atmospheres (dust)
Varying shaft lengths available.
Enclosure IP66 as standard.
Wide range of process connections and supply voltages available.
RoHS compliant.

Anderson-Negele provides application-specific hygienic Sensor solutions

16th September 2019/0 Comments/in Anderson-Negele, Industry Related, News /by Carolyn

Morton Controls in partnership with Anderson-Negele provides application-specific hygienic sensor solutions and support for safe processing in the Food & Beverage and Pharmaceutical markets.

TFP-164

TFP-164 Flush Temperature Sensors – Temperature Measurement in vessels and pipes with flush Hygienic process fitting.

APPLICATIONS:

Applications include monitoring of temperature measurement in vessels with agitators and stirrers and in pipes where an inserted probe is not suitable.

FEATURES:

Product contacting materials compliant to FDA
Sensor completely made of stainless-steel resp. PEEK (front flush sensor)
Conforming to 3-A Sanitary Standard 74-06 for front flush sensors
Front flush mounting possible
Integrated transmitter optional
Different electrical connections available

P41

P41 Pressure Sensors – Pressure transmitter device for hygienic pressure monitoring for various applications in breweries, dairies and food & beverage industries.

APPLICATIONS:

Sanitary pressure measurement in pipes and tanks for process temperatures up to 250 °C for ranges from 0.2 to 40bar.

FEATURES:

Hygienic process connection with G1/2″ & G1” CLEANadapt
Rapid response time of < 10 ms
Vacuum-proof
Full stainless-steel body & easy installation
Electrical connection with M12 plug connection
Available with relative or absolute measurement cell
Built-in two-conductor measurement converter 4…20 mA

HM-E

HM-E Turbine Flow Sensors – Measurement of flow rate and volume in hygienic applications.

APPLICATIONS:

Designed for hygienic applications in food-, beverage- and pharmaceutical Industries e.g. Process water, demineralized water, aqueous media such as filtered fruit juice or beer, alcohols, light oils, saline solutions, cleaning agents, and acids.

FEATURES:

High quality and hygienic alternative to industrial, non-hygienic turbine, paddle wheel or variable area flowmeters
Economical alternative to mass flowmeters in non-conductive, low-viscosity media
Cost-effective and compact alternative to magnetic-inductive & Coriolis flowmeters
Hygienic design, confirmed by 3-A & FDA certification

NCS-M-12

NCS-M-12 Level Sensors – capacitive limit detection in metallic vessels and pipes with hygienic thread G1/2″ (CLEANadapt)

APPLICATIONS:

Limit detection of fluid also with low or no water content like syrup, fruit concentrates, alcohols and oils with a dielectric constant εr (Dk) ≥ 2

FEATURES:

Hygienic process connection with CLEANadapt
Conforming to 3-A Sanitary Standard
All wetted materials are FDA-conform
CIP- / SIP cleaning up to 143 °C / max. 120 minutes
Compact installation size
Capacitive measuring principle
Independent of the medium conductivity
Insensitive to foam and adherence
Very short response time (< 100 ms)

Save time and money with Quadbeams suspended solids sensor/turbidity meter

19th August 2019/0 Comments/in Industry Related, News, Quadbeam /by Carolyn

Quadbeam Technologies’ Stormwater and Wastewater Sensor, the SWW, is a unique suspended solids sensor/turbidity meter. The intended use of the S20-SWW and S40-SWW sensors is the continuous monitoring of Suspended Solids concentration in a non-hygienic industrial, stormwater, raw water or wastewater installation.

Quadbeam uses the four beam alternating light ratio-metric system of measurement for its sensors. Suspended Solids Sensors and Turbidity Sensors measure the change in light intensity to produce a relative measure of the solids or turbidity concentration in the liquid being monitored. Other suspended solids sensors and turbidity meters use only a single beam of light. When a single beam of light is used light intensity can be influenced by not only the solids particles suspended in the liquid, but also any solids/contamination that are stuck to the surface of the sensor and variability of the light source and photo diode as they age. It is therefore critical to keep single beam sensors very clean for accurate readings.

Multi-beam sensors measure across multiple light paths allowing them to use mathematical algorithms where the change in ratio of intensity of light is measured. This system automatically compensates for contamination stuck to the surface of the sensor and variation of the light components in the sensor. For this reason, it is common for multi beam sensors to be used in Process Control installations where a repeatable output is very important.

Applications:

The Quadbeam SWW sensors can be used in a wide range of Turbidity and Suspended Solids Monitoring and Control Applications, including;

Stormwater Sediment Monitoring and Control
Wastewater Suspended Solids Monitoring
Flocculant Dosing Control
Environment Turbidity Monitoring
Raw Water Supply
Remote Turbidity Monitoring
Irrigation Water Turbidity Monitoring

S40-SWW

S20-SWW

CHEMICAL SAVINGS DURING CIP

15th July 2019/0 Comments/in Anderson-Negele, Industry Related, News /by Carolyn

CIP-cleaning in the food processing industry

CIP-cleaning facilities are primarily used in those installations wherever supreme necessities are demanded for hygiene and product safety, such as dairies, breweries and in food production. Throughout this process the complete production facility, including tanks and conducts, are purged and rinsed with cleaning agents and water in several cycles. The aim of Cleaning-in-Place (CIP) is to remove product residues and microorganisms from all wetted surfaces inside tanks, pipework and filling machines while not disassembling the plant. To warrant optimum and economical cleaning, all parts in direct contact with the product must be made according to the principles of hygienic design. Anderson-Negele’s motto “Hygienic by Design” is an expression of commitment that sensors fulfill this superior demand of the food processing industry in an exemplary manner.

Sequences of a CIP-cleaning within the example of a dairy

The CIP cleaning process takes place in several coordinated process steps. In the first step remains of the product in the installation are extruded and adhering particles removed in the pre-rinsing process. In the next steps, organic traces are eliminated with caustic and mineral deposits by use of acid. Subsequently, the facility is rinsed with fresh water and thus prepared for the next production step.

Pre-rinsing (water)
Cleaning (caustic)
Mid-cycle rinse (water)
Cleaning (acid)
Rinsing (freshwater)

Optimization of the CIP Process

A CIP cleaning process in commonplace applications lasts between 60 and 90 minutes. The operator of a production facility consequently suffers from downtime in production capacity leading to a loss of products, and from increased cost for the consumption of water, energy and chemicals.

The hygienic design of the complete production facility and automatized processes are key factors for a reduction of the cleaning cycle times and for an increase in the efficiency and productivity of the process itself. Being an experienced specialist for sensor technology in hygienic environments, the sensors and process connections from Anderson-Negele are perfectly adapted to the requirements of the food industry and ensure the safe and economical cleaning of the facility and installations.

Why Morton Controls together with Anderson-Negele’s ILM-4 could help you

The analysis of the return media is one of the most important steps for an environmentally friendly and cost-efficient process. The ILM-4 inductive conductivity meter plays a central role in precisely determining the phase separation: during the discharge of the liquids at each cleaning stage the media are differentiated with cost-saving accuracy. Re-usable cleaning agent that flows off after cleaning can thus be returned to the tank to the maximum possible degree. In a separate, internal circulation and for permanent optimum cleaning result, its concentration is adapted to the specified ideal value by re-dosing with detergent and fresh water in the cleaning agent tank. The ILM-4 conductivity meter also ensures the highly precise measurement of conductivity and temperature required here.

Inductive Conductivity Meter ILM-4

The ILM-4 is designed for hygienic applications in food-, beverage- and pharmaceutical industries and controlling of CIP processes (e. g. phase separation detergents/water). The ILM-4 is currently equipped with the IO-Link in parallel. IO-Link offers important benefits over analog technology when it comes to reliably controlling the entire process technology with a variety of measuring points, control and operating elements.

FEATURES/ADVANTAGES

CIP/SIP cleaning up to 150 °C/maximum 60 minutes
Wear-free, inductive measurement
In contrast to conductive measurement procedures, no problems with electrode deterioration or polarization.
Accurate measurement through compensation of temperature influences.
High reproducibility of ≤ 1 % of the measurement value.
Analog outputs for conductivity and temperature are a standard feature.
Anderson-Negele’s ILM-4 with IO-Link
Analog outputs for conductivity, temperature or concentration are freely adjustable.
Rapid temperature response time T90 15…60 s
Installation in tube diameters from DN 40

For more information please contact the Morton Controls team: 0861 000 393, sales@mortoncontrols.co.za, www.mortoncontrols.co.za

Anderson-Negele’s NCS-M Capacitive Level Sensor with the MPI-300 programming adapter

14th June 2019/0 Comments/in Anderson-Negele, Industry Related, News /by Carolyn

In combination with theMPI-300 USB programming adapter, the NCS-M sensor can be individually adapted to the application used by the customer. In addition to setting the device to the appropriate medium, switching threshold, hysteresis and time delay can also be individually configured.

Application examples of the capacitive level sensor:

Limit detection in vessels or pipes
Product monitoring in pipes
Pump/dry running protection
Detection of syrup and fruit concentrate

MPI-300 USB programming adapter in combination with the NCS-M sensor

NCS-M-12:

Version with enhanced measurement range for critical media (e.g. Oil, Fat)
No adjustment necessary
The switching threshold, hysteresis and time delay parameters can be set for the sensor for complex applications
Insensitive to foam and adherence
Very short response time (< 100 ms)
IP 69K

2. The MPI-300:

Adapter for the universal programming of the NCS-M capacitive level sensor family. Level detection even for media with a low or no water content such as syrup, fruit concentrate, alcohols and oils with a dielectric constant εr (Dk) ≥ 2.

The switching threshold, hysteresis and time delay parameters can be set for the sensor.

How to get the most from your Feed Plant

22nd May 2019/0 Comments/in Industry Related, News, UWT /by Carolyn

How to get the most from your Feed Plant

UWT in partnership with Morton Controls have the solutions for the Animal Feed Industry

The process and storage environments within the feed industry sector often have factors such as moisture, vapor and fat to consider which cause the materials to have caking tendencies. In order to withstand and remain fully operational, UWT devices have special coatings which in turn provides the customer with economically viable solutions. With years of experience within the feed industry and the continual research and development of measurement technology, UWT sensors offer wide and innovative versatility.

Reliable measurement technology for versatile solutions within the animal feed industry

The production of high-quality animal feed and pet food is an important economic growth sector. As well as livestock feed, this sector also includes pet and sports animal nutrition.

The requirements of animals in terms of nutrition are diverse and so a variety of mixed feed formulations is manufactured. Accordingly, the focus of the measuring technology equipment in the manufacturing plant is on the ability to easily and quickly adapt to the varying processing conditions. The formulation of a compound feed is based on the particular use for which the product is intended. Similarly, the use of appropriate measuring sensors is in accordance with the relevant requirements of the application.

The level sensor is an indispensable element of the technical equipment within a modern feed production plant for the detection and monitoring of levels and limit levels within the different process stages. All UWT devices are designed to allow easy integration into the various processes and are characterized by being completely maintenance free in accordance with the principle of “install and forget “.

UWT Portfolio

UWT provides sensors for the measurement of level and limit level in bulk solids and liquids. Depending on the medium and application, different measurement techniques are used as well as a range of complete systems for level monitoring and visualization. The product lines include not only an economic standard but also particularly high grade, premium versions. UWT devices are completely maintenance-free and, importantly, carry international certificates. All limit switches are available with universal voltage electronics as standard or as an option.

1.1 Sensors for Level Detection:

Rotary Paddle Level Switch – Rotonivo® Series 3/6

Variable extension lengths – either rope or tube
Extension and process connection available in stainless steel
Adjustable sensitivity
EHEDG compliant
Suitable for use in high temperatures of up to 1,100°C
Modular design
Rotonivo® 6000 SIL 2 compliant
All-rounder suitable for all applications
Wide variety of configuration options

Rotary Paddle Level Switch – Rotonivo® Series 4000

Variable extension lengths – either with pendulum shaft or rope extension
Version with plastic housing and process connection
Various process connections
Adjustable sensitivity
Modular design
The plastic design offers increased corrosion resistance

Vibrating Fork Level Switch – Vibranivo® Series 1/2/5/6

Variable extension lengths – either rope or cable extension
Extension and process connection available in stainless steel
Sensitive to the lightest bulk materials (< 5g/l)
EHEDG compliant
Version with separate housing available
NAMUR-electronics
Suitable for interface measurement within sediment tanks/containers

Vibrating Fork Level Switch – Vibranivo® Series 4000

Variable extension lengths – either rope or cable extension
Extension and process connection available in stainless steel
Extension, process connection, and oscillators cast from one mold
Sensitivity from 30g/l

Vibrating Single Rod Level Switch – Mononivo® Series 4000

Variable extension lengths – either rope or cable extension
Heavy mechanical loading
High-quality material in the process (SS 316L)
High surface quality
Sensitivity adjustable in 4 settings
Temperature range from -40°C to +150°C
Robust version
Suitable for overpressure up to 16bar
Compact Limit switch with threads from 1″

Capacitive Level Switch – RFnivo® Series 3000

Variable extension lengths – either rope or cable extension
Extension and process connection available in stainless steel (Stainless steel probe material with FDA conformity)

Version with plastic coated extension available
Can be used in low dielectric values from 1.5 DK
EHEDG compliant
Suitable for use in high temperatures of up to 500°C
Suitable for use in process pressures of up to 25bar
“Active Shield Technology” for anti-caking functionality
Available as remote version
User-friendly parameter setting via display and function buttons with measurement results given also via display
Simple automatic calibration at startup

Capacitive Level Switch – Capanivo® Series 4000

Variable extension lengths – either rope or cable extension
The version available with plastic housing, process connection, and extension
Extension FDA compliant
Can be used in low dielectric values from 1.6 DK
Suitable for use in high temperatures of up to 180°C
“Active Shield Technology” for anti-caking functionality
Integrated earthing in-process connection
No calibration required

1.2 Sensors for Level Control:

Electro-mechanical Plumb Bob Sensors – Nivobob® Series 3000

Measuring range up to 50m (silo height)
Easy commissioning
Rope and tape version
Integrated tape cleaner
Threaded or flanged process connection
Modbus and Profibus interface
Reliable measurement results independent of material
Suitable for interface measurement within sediment tanks/Containers

Electro-mechanical Plumb Bob Sensors – Nivobob® Series 4000

Measuring range up to 30m (silo height)
Easy commissioning
Rope and tape version
Integrated tape cleaner
Threaded or flanged process connection
Aiming flange for angled installation

Radar sensor – NivoRadar® 3000

Measuring range up to 100m (silo height)
Aiming flange model
Robust stainless-steel housing IP68
High sensitivity (DK ≥ 1.6)
Temperature solution up to +200°C
78 GHz technology
4° beam angle
Lens antenna and mounting flange are flush
Integrated lens cleaner
Simple, six-step commissioning

Visualization – Nivotec® Series 2/3/4

Web-based visualization solution
Level monitoring and analysis via ethernet
Remote access via internet option
Complete system for plug and play
Sensor interface for 4-20mA or Modbus RTU
Expandable to monitor up to 15 or 30 silos within a plant
Full, empty, demand, fault alarm via email option
Signal output for silo full alarm
Effective silo management

Complete system for:

Level indication
Trend display
Data storage
Remote fill level analysis

The main processes involved in the production of feed are storage, weighing and mixing with conditioning, pelletizing, followed by cooling and crushing. There are also other processes such as extrusion, conveying and dosing applications. UWT level technology is used in almost all sectors, for level indication or to control limit levels for all bulk solids.

Anderson Negele’s ILM-4 conductivity sensor with IO-Link

29th April 2019/0 Comments/in Anderson-Negele, Industry Related, News /by Carolyn

Conductivity sensor with IO-Link

The ILM-4 conductivity sensor with IO-Link is a big step to industry 4.0 in hygienic process technology.

Proven industry standard now also for hygienic and aseptic applications

IO-Link offers advantages in process control and monitoring. The ILM-4 conductivity sensor, the first of a whole range of measuring instruments to be equipped with an additional IO-Link interface, is a well-known and proven conductivity sensor on the market. This will be followed in due course by the sensors ITM-51 for turbidity, NSL-F for level, L3 for pressure and D3 for differential pressure and volume, all based on the modular platform with fail-safe plug-and-play technology with standard cable for time-and-cost-saving installation and set-up.

The (R)evolution of conductivity measurement

IO-Link offers significant advantages over analogue technology when it comes to reliably controlling the entire process technology with many measuring points, control and operating elements. Set-up and installation are easy and cost-effective. A three-pole standard cable is sufficient for the signal transmission and power supply itself. In practice, point-to-point connections are made at field level from various sensors to collection points, so-called IO-Link masters, and from there via Fieldbus system to the control centre.

Simple data transfer becomes intelligent communication

With IO-Link, data streams in the opposite direction towards the sensors are now also possible. In this way, the status of the sensor can be checked and specifically queried at any time. This makes it possible to detect potential faults, signs of wear or an increased risk of failure at an early stage and helps to avoid production downtimes.

“Plug-and-play” takes on a whole new meaning

Sensor replacement of the ILM-4 with IO-Link becomes easier and safer than ever before and can be carried out independently, at any time and by any employee without any programming effort. The device configuration of each connected sensor can be stored in the IO-Link Master. Immediately when plugged in, the new sensor is automatically recognized, configured and parameterized by the IO-Link Master.

The new dimension in hygienic measuring technology is digital and analogue, compact or remote. It is: modular

ILM-4 conductivity transmitter with IO-Link creates planning security and flexibility for status control and sensor diagnostics for preventative maintenance avoids production downtime. The combination with the modular platform, with the separation of sensor and electronic unit in the optional remote version, creates a unique constellation of hardware and software that is unparalleled in flexibility, simplicity and system compatibility.

PETROCHEMISTRY: CHLORINE-ALKALI ELECTROLYSIS

25th February 2019/0 Comments/in Industry Related, Sensotech /by Carolyn

PETROCHEMISTRY

CHLORINE-ALKALI ELECTROLYSIS

The chlorine-alkali electrolysis is an important procedure in the chemical industry. The products chlorine, hydrogen, hydrochloric acid and caustic soda are generated from sodium chloride. There are three manufacturing methods: the diaphragm, the membrane and the amalgam process.

The LiquiSonic® analyzer provides an advantageous utilization in the varied process steps of the three methods. Foremost, the customer gains the advantages of a reduction in raw material and energy consumption, as well as an increase in the yield.

LiquiSonic® measuring points in the processes of the diaphragm method of the chlorine-alkali electrolysis

Preparation of end products

1.1 Caustic soda concentration

The market ready caustic soda (NaOH) typically has a concentration between 45 wt% and 50 wt%. Since NaOH gained from electrolyzer cells only yields a concentration range between 12 wt% and 33 wt%, it is concentrated in cascade evaporators.

If together with NaOH the solution contains NaCl (diaphragm method), the excess salt in the caustic soda precipitates in a crystal form during the evaporation. This way, the NaOH-concentration is elevated to 45 wt% and 50 wt%.

The LiquiSonic® analyzer continuously determines the concentration of caustic soda at any time after evaporation. A subsequent dilution of the caustic soda to a customer specific product concentration, can also be monitored.

ADVANTAGES:

Continuous concentration monitoring of the caustic soda
Reduction in the energy costs during the evaporation process

1.2 Chlorine gas drying

Water content needs to be removed from the chlorine gas before it is further processed as its corrosives elevate at a moisture content of over 30 ppm. For the drying, the chlorine gas is routed into the absorption towers, where the water content in the chlorine gas is absorbed with highly concentrated sulfuric acid (80 – 99 wt% H2SO4).

The effectiveness of this drying process significantly influences the productivity and quality of the gas. Therefore, a reliable measurement of the H2SO4 concentration is vital. The LiquiSonic® analyzer offers a continuous and safe monitoring of the H2SO4-concentration, in opposition to conductivity and density measurement.

ADVANTAGES:

Elimination of labour intensive sampling
Continuous monitoring of H2SO4-concentration
Clear concentration determination signal between 80 wt% and 100 wt% H2SO4
Ensuring the desired Cl2 dryness to avoid corrosion in the system

1.3 Hydrochloric acid production

The chlorine gas that is generated on the anode of the electrolyzer with the added hydrogen form the base materials for the synthesis of hydrochloric acid. Both gases are fed into a burner and react to form hydrogen chloride. Subsequently, the formed HCI-gas streams from the burning chamber into the integrated isothermic falling-film-absorber. Here, the gas is absorbed with the help of water or diluted acid, whereby concentrated hydrochloric acid (37 wt% HCI) is formed.

Using the LiquiSonic® analyzer, a continuous monitoring of the hydrochloric acid concentration is possible. This allows for deviations to be recognized from the target concentration and to react accordingly.

ADVANTAGES:

Continuous concentration monitoring of hydrochloric acid (20-40 wt% HCl)
Ensuring an extremely precise target concentration

Advantage of sonic velocity as compared to conductivity and density

Efficient silo management for smooth process flow

15th February 2019/0 Comments/in Industry Related, UWT /by Carolyn

Efficient silo management for smooth process flow

The electromechanical Lot system Nivobob® 4000 is equipped with a Modbus function which allows easy connection to visualization systems, thus providing an economic silo management solution.

Multifunctional unit for discontinuous level monitoring in bulk goods

The electromechanical measurement device is an invaluable instrument in the field of inventory management due to its advanced electronics technology. The reliable electromechanical lot system Nivobob® with its robust mechanical design has for that reason become the choice of many plant operators across the globe faced with demanding conditions. The Nivobob® series of plumb bob sensors is used for continuous level measurement within bulk storage silos and for interface measurement. The simple electromechanical measurement principle is a truly reliable all-rounder in most bulk materials.

Nivobob® 4000 with Modbus function

The electromechanical Lot system Nivobob® 4000 is equipped with a Modbus function which allows easy connection to visualization systems, providing an economical silo management solution.

UWT GmbH has developed an economical and practical solution in terms of centralized content level monitoring; especially suited for the storage processes within industrial plants. The maintenance-free electromechanical lot system Nivobob® is mounted on each silo within the plant for continuous level monitoring. The plumb bob systems of the economical Nivobob® 4000 series come standard with a Modbus interface which allows for quick and easy connection of the units to the visualization system.

Parameters such as content level, operating time, pending replacement intervals, sensor status are available to the operator. For level control, diagnostics etc. the license-free visualization software Nivotec® is used: The information is sent from the electromechanical lot sensors to the visualization system via Modbus. The operator can access the required information from any PC 24h a day. The software with its data storage and trend analysis function enables the operator to perfectly plan material disposition and any logistics required. The outcome is efficient silo management resulting in cost saving due to planning security. With this new development UWT has responded to the demands for an affordable solution which combines reliable level monitoring with live-data visualization for effective silo management.

ADVANTAGES:

Communication between Nivotec® visualization software and Nivobob® 4000 lot systems can be conveniently controlled directly from your PC
Modbus RTU interface reduces the installation time by using Daisy-Chain-Wiring
Silo full detector can be wired directly to the Modbus RTU interface of the Nivobob® 4000

For more information on UWT products contact Morton Controls today.

The Mining Industry is Booming!

3rd January 2018/0 Comments/in Industry Related /by Lisa Bell

If you are not using quality components in the mining industry, then you are going to miss out.

Quadbeam’s sensors are top drawer and here is why:

Quadbeam Technologies Sensors are products that can be relied on, due to its accurate, rugged construction, and repeatable signal.

It’s excellent performance means you have control of Suspended Solids and Turbidity in the Mining Processes.

What are the S Series bodies manufactured from?

Polypropylene or PVDF are the main ingredients, and they give excellent chemical resistance for challenging chemical environments, often found in mining applications.

Their Application usage for the mining industry is broad-

Raw Water intake monitoring
Water Treatment processes
Control of flocculate dosing
Clarifier overflow monitoring
Filter breakthrough monitoring
Tank Profile monitoring

The Key Benefits are-

Provides excellent chemical resistance
Repeatable, reliable and accurate signal
Long lasting

The Products to look out for are:

The S10-IMM, S20-IMM and T30-IMM

We have a nice story from the mining industry for you. Quadbeam, based in New Zealand, had a client, situated in one of the largest rock quarries, who had a problem in their sand and aggregate washing plant. The problem was with the recycled waste water.

Following a very painful manual process, and umpteenth errors, where the waste water was being fed back to the sand washing plant, they had a Quadbeam S20 suspended solids sensor installed in a vertical section of the pipe. This measured, on a continuous basis, the suspended solids in the recycled water.

The flow and suspended solids measurements were sent to a PLC, where it calculated the mass flow of the solids and adjusted the dosing pump so that the correct level of chemical addition was achieved.