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Tailor-made solutions for the textile industry – UWT solution in acetone

 

Tailor-made solutions for the textile industry – UWT solution in acetone

Single-rod probes using the capacitive measuring method are in many cases a clever solution when it comes to level detection. They can be found in overfill protection and as demand or empty detectors in process or storage containers. These limit switches are suitable for almost all bulk materials from different industries, due to high sensitivity, high mechanical load and a variety of probe extensions. But these qualities also make them a suitable solution in the fascinating world of varied liquid applications, be they in food, wood, rubber, plastics, environmental and power plants, building materials, and chemical industries.

Tailor-made solutions - UWT solution in acetone

Capacitive sensor RFnivo® RF8100 for point level measurement

The use of the RFnivo® capacitive rod within the textile production process featuring the aggressive substance of acetone.

Satisfied by a classic solution – The Rotary Paddle Level Switch

A synthetic fibre company producing a wide range of polyester textile yarns, geotextiles and carbon, and heat resistant polypropylene materials, for products such as special protective clothing or packaging solutions in agriculture and construction have successfully installed Rotonivo® devices for different powders and granules in several process vessels. Depending on the requirements, they function as full, demand or empty detectors and, thanks to their simple electromechanical measuring principle, can also be adapted to extreme process conditions, such as high temperatures up to +1,100°C. The RN rotary paddle is mainly used for storage and drying of plastic particles as a full detector as well as in dosing tanks and extruders for demand reporting. During conveying processes, it works as an overfill detector. For protection against temperatures of below -20°C, a heating function was integrated in the electronics.

Level measurement in clean and contaminated acetone within the textile industry: Capacitance solution in acetone tanks for overfill protection and empty detection

As the synthetic fibre manufacturer was satisfied with the rotary paddle detectors, they also required a measuring solution from UWT for their acetone containers.  Preliminary tests in the solvent tanks were conducted.  During synthetic fibre manufacturing, acetone is used to impregnate the fabric. Each fabric to be produced is passed through a bath of clean, pure acetone, where amongst others excess epoxy resin, which is used for bonding the fibres, is washed off. Most of the resin is usually cured after the heat treatment, non-hardened epoxy resin can be removed during this process step. Thereafter, the acetone is considered polluted and enters a separate tank, where it is cleaned in a special mechanical process. Subsequently, the purified solvent is filled in the tank container with so-called regenerated acetone.

Acetone is an extremely aggressive substance that secretes corrosive vapors and quickly corrodes ordinary materials. For the individual tanks with clean, contaminated as well as regenerated acetone the synthetic fibre manufacturer needed a reliable, and at the same time robust, level monitoring system. Tests carried out with a variety of sensors made it clear that the robust RFnivo® probe was the most favorable solution. The RF series consists of single-rod probes that require, due to their design, no temperature-limiting components for media detection and can, therefore, be used in processes of up to 500°C.

They work with the capacitive measuring principle, whereby the capacitance is detected independently of the length of the sensor of the medium between the probe and the container wall.

 

The customer has different tanks measuring from 1.2 to 1.6 meters in diameter. Apart from a reliable measurement, even with frequently occurring pressure fluctuations, it was also essential that the sensor carried a corresponding certificate according to gas explosion protection (Zone1). Firstly, each tank was equipped with an RF probe (standard version) for full signal, that ensured reliable protection against the overfilling of the acetone containers. Secondly, an empty detection system was installed in each container, that switches on time to prevent dry running. As it is common that the sensor probe is exposed to the acetone and the aggressive molecules of the acetone vapour for longer periods of time, especially during the empty detection process – it was realized that an extra robust version of the device was required. The capacitive single rod was thus refined – 1.4404 (316L) stainless steel and PPS isolators were used with a FFKM seal in the product-contacting probe.

The FFKM seal (perfluoroelastomer / perfluoro rubber) has a particularly high chemical resistance against aggressive materials. Perfluoro rubber is considered as the new generation plastic. It is a true high-tech elastomer, which is always used when special demands are placed on resistance to chemicals, temperature, and form. The equipping of the probe seals of the capacitance level indicator with the highly robust polymer made them resistant to the acetone. Clean and regenerated as well as contaminated acetone tanks can be similarly monitored using the capacitive measuring principle.

The Active Shield Technology, which is integrated into the RF probe as standard, also ensures that the measurement result will not be affected by any build-up on the sensor probe. A total of 16 acetone tanks could be fitted with a reliable content monitoring, which meant the optimal support of a smooth and maintenance-free manufacturing process for the synthetic fibre producer.

What is important to the operator?

The RFnivo® calibrated itself after mounting and wiring in the box after power was applied. The operator had to do nothing further but set the signal output in the Quickstart menu after application. If a RFnivo® is used in an application to which the supply voltage has already been applied, only the calibration button needs to be pressed after installation in the container. The probe automatically adjusts to the new application. Thus, the calibration of the RFnivo® is easily performed. For “diehard” RF probe operators, there is also a powerful manual and menu-driven calibration. This ultimately leads to the same result as the automatic calibration. The universal voltage electronics are clearly equipped with a display and 3 control buttons and provide a DPDT signal output for signal evaluation. During operation, the display will always show the capacity measured at that moment. Parameters such as FSH (fail save high) and FSL (fail save low) as well as reaction time of the signal output can be clearly arranged in a quick start menu. A test button allows the manual start of a self-diagnosis of the sensor. If required, an automatic self-diagnosis can be set, which then regularly checks the correct function of the RFnivo® and activates the failsafe in case of error. This self-diagnostic runs in the background without affecting the function of the probe in the application. A simple operating system was integrated into the capacitance limit switch, which can be easily operated.

 

Anderson-Negele provides application-specific hygienic Sensor solutions

Morton Controls in partnership with  Anderson-Negele provides application-specific hygienic sensor solutions and support for safe processing in the Food & Beverage and Pharmaceutical markets.

TFP-164

TFP-164 Flush Temperature Sensors – Temperature Measurement in vessels and pipes with flush Hygienic process fitting.

APPLICATIONS:

Applications include monitoring of temperature measurement in vessels with agitators and stirrers and in pipes where an inserted probe is not suitable.

FEATURES:

  • Product contacting materials compliant to FDA
  • Sensor completely made of stainless-steel resp. PEEK (front flush sensor)
  • Conforming to 3-A Sanitary Standard 74-06 for front flush sensors
  • Front flush mounting possible
  • Integrated transmitter optional
  • Different electrical connections available

P41


P41 Pressure Sensors – Pressure transmitter device for hygienic pressure monitoring for various applications in breweries, dairies and food & beverage industries.

APPLICATIONS:

Sanitary pressure measurement in pipes and tanks for process temperatures up to 250 °C for ranges from 0.2 to 40bar.

FEATURES:

  • Hygienic process connection with G1/2″ & G1” CLEANadapt
  • Rapid response time of < 10 ms
  • Vacuum-proof
  • Full stainless-steel body & easy installation
  • Electrical connection with M12 plug connection
  • Available with relative or absolute measurement cell
  • Built-in two-conductor measurement converter 4…20 mA

HM-E

HM-E Turbine Flow Sensors – Measurement of flow rate and volume in hygienic applications.

APPLICATIONS:

Designed for hygienic applications in food-, beverage- and pharmaceutical Industries e.g. Process water, demineralized water, aqueous media such as filtered fruit juice or beer, alcohols, light oils, saline solutions, cleaning agents, and acids.

FEATURES:

  • High quality and hygienic alternative to industrial, non-hygienic turbine, paddle wheel or variable area flowmeters
  • Economical alternative to mass flowmeters in non-conductive, low-viscosity media
  • Cost-effective and compact alternative to magnetic-inductive & Coriolis flowmeters
  • Hygienic design, confirmed by 3-A & FDA certification

NCS-M-12

NCS-M-12 Level Sensors – capacitive limit detection in metallic vessels and pipes with hygienic thread G1/2″ (CLEANadapt)

APPLICATIONS:

Limit detection of fluid also with low or no water content like syrup, fruit concentrates, alcohols and oils with a dielectric constant εr (Dk) ≥ 2

FEATURES:

  • Hygienic process connection with CLEANadapt
  • Conforming to 3-A Sanitary Standard
  • All wetted materials are FDA-conform
  • CIP- / SIP cleaning up to 143 °C / max. 120 minutes
  • Compact installation size
  • Capacitive measuring principle
  • Independent of the medium conductivity
  • Insensitive to foam and adherence
  • Very short response time (< 100 ms)

How to get the most from your Feed Plant

How to get the most from your Feed Plant

UWT in partnership with Morton Controls have the solutions for the Animal Feed Industry

The process and storage environments within the feed industry sector often have factors such as moisture, vapor and fat to consider which cause the materials to have caking tendencies.  In order to withstand and remain fully operational, UWT devices have special coatings which in turn provides the customer with economically viable solutions.  With years of experience within the feed industry and the continual research and development of measurement technology, UWT sensors offer wide and innovative versatility.

Reliable measurement technology for versatile solutions within the animal feed industry

The production of high-quality animal feed and pet food is an important economic growth sector. As well as livestock feed, this sector also includes pet and sports animal nutrition.

The requirements of animals in terms of nutrition are diverse and so a variety of mixed feed formulations is manufactured. Accordingly, the focus of the measuring technology equipment in the manufacturing plant is on the ability to easily and quickly adapt to the varying processing conditions. The formulation of a compound feed is based on the particular use for which the product is intended. Similarly, the use of appropriate measuring sensors is in accordance with the relevant requirements of the application.

The level sensor is an indispensable element of the technical equipment within a modern feed production plant for the detection and monitoring of levels and limit levels within the different process stages. All UWT devices are designed to allow easy integration into the various processes and are characterized by being completely maintenance free in accordance with the principle of “install and forget “.

  1. UWT Portfolio

UWT provides sensors for the measurement of level and limit level in bulk solids and liquids. Depending on the medium and application, different measurement techniques are used as well as a range of complete systems for level monitoring and visualization. The product lines include not only an economic standard but also particularly high grade, premium versions. UWT devices are completely maintenance-free and, importantly, carry international certificates.  All limit switches are available with universal voltage electronics as standard or as an option.

1.1 Sensors for Level Detection:

Rotary Paddle Level Switch – Rotonivo® Series 3/6

  • Variable extension lengths – either rope or tube
  • Extension and process connection available in stainless steel
  • Adjustable sensitivity
  • EHEDG compliant
  • Suitable for use in high temperatures of up to 1,100°C
  • Modular design
  • Rotonivo® 6000 SIL 2 compliant
  • All-rounder suitable for all applications
  • Wide variety of configuration options

Rotary Paddle Level Switch – Rotonivo® Series 4000

  • Variable extension lengths – either with pendulum shaft or rope extension
  • Version with plastic housing and process connection
  • Various process connections
  • Adjustable sensitivity
  • Modular design
  • The plastic design offers increased corrosion resistance

Vibrating Fork Level Switch – Vibranivo® Series 1/2/5/6

  • Variable extension lengths – either rope or cable extension
  • Extension and process connection available in stainless steel
  • Sensitive to the lightest bulk materials (< 5g/l)
  • EHEDG compliant
  • Version with separate housing available
  • NAMUR-electronics
  • Suitable for interface measurement within sediment tanks/containers

Vibrating Fork Level Switch – Vibranivo® Series 4000

  • Variable extension lengths – either rope or cable extension
  • Extension and process connection available in stainless steel
  • Extension, process connection, and oscillators cast from one mold
  • Sensitivity from 30g/l

 

Vibrating Single Rod Level Switch – Mononivo® Series 4000

  • Variable extension lengths – either rope or cable extension
  • Heavy mechanical loading
  • High-quality material in the process (SS 316L)
  • High surface quality
  • Sensitivity adjustable in 4 settings
  • Temperature range from -40°C to +150°C
  • Robust version
  • Suitable for overpressure up to 16bar
  • Compact Limit switch with threads from 1″

Capacitive Level Switch – RFnivo® Series 3000

  • Variable extension lengths – either rope or cable extension
  • Extension and process connection available in stainless steel (Stainless steel probe material with FDA conformity)

  • Version with plastic coated extension available
  • Can be used in low dielectric values from 1.5 DK
  • EHEDG compliant
  • Suitable for use in high temperatures of up to 500°C
  • Suitable for use in process pressures of up to 25bar
  • “Active Shield Technology” for anti-caking functionality
  • Available as remote version
  • User-friendly parameter setting via display and function buttons with measurement results given also via display
  • Simple automatic calibration at startup

Capacitive Level Switch – Capanivo® Series 4000

  • Variable extension lengths – either rope or cable extension
  • The version available with plastic housing, process connection, and extension
  • Extension FDA compliant
  • Can be used in low dielectric values from 1.6 DK
  • Suitable for use in high temperatures of up to 180°C
  • “Active Shield Technology” for anti-caking functionality
  • Integrated earthing in-process connection
  • No calibration required

1.2 Sensors for Level Control:

Electro-mechanical Plumb Bob Sensors – Nivobob® Series 3000

  • Measuring range up to 50m (silo height)
  • Easy commissioning
  • Rope and tape version
  • Integrated tape cleaner
  • Threaded or flanged process connection
  • Modbus and Profibus interface
  • Reliable measurement results independent of material
  • Suitable for interface measurement within sediment tanks/Containers

Electro-mechanical Plumb Bob Sensors – Nivobob® Series 4000

  • Measuring range up to 30m (silo height)
  • Easy commissioning
  • Rope and tape version
  • Integrated tape cleaner
  • Threaded or flanged process connection
  • Aiming flange for angled installation

Radar sensor – NivoRadar® 3000

  • Measuring range up to 100m (silo height)
  • Aiming flange model
  • Robust stainless-steel housing IP68
  • High sensitivity (DK ≥ 1.6)
  • Temperature solution up to +200°C
  • 78 GHz technology
  • 4° beam angle
  • Lens antenna and mounting flange are flush
  • Integrated lens cleaner
  • Simple, six-step commissioning

Visualization – Nivotec® Series 2/3/4

  • Web-based visualization solution
  • Level monitoring and analysis via ethernet
  • Remote access via internet option
  • Complete system for plug and play
  • Sensor interface for 4-20mA or Modbus RTU
  • Expandable to monitor up to 15 or 30 silos within a plant
  • Full, empty, demand, fault alarm via email option
  • Signal output for silo full alarm
  • Effective silo management

Complete system for:

  • Level indication
  • Trend display
  • Data storage
  • Remote fill level analysis

The main processes involved in the production of feed are storage, weighing and mixing with conditioning, pelletizing, followed by cooling and crushing. There are also other processes such as extrusion, conveying and dosing applications. UWT level technology is used in almost all sectors, for level indication or to control limit levels for all bulk solids.

 

suspended solid sensors

SUSPENDED SOLID SENSORS – GET BETTER CONTROL

For better control over your suspended solids, we recommend Quadbeam’s S-range of suspended solid sensors, both for hygienic and immersion capabilities.

In addition, you will realise cost savings, a reduction in losses, and higher concentration control, in a repeated and accurate manner.

 

THE MAIN FEATURES OF THE S-RANGE SUSPENDED SOLID SENSORS

  1. Because of the 4-beam self-compensating sensor, drifting is eliminated and therefore electronics aging and contamination is done away with
  2. You have one-piece piece casing and therefore no leakage in the lenses – completely glass-free
  3. These sensors are reliable, repeatable and accurate

Quadbeam offers a number of models in their suspended solid sensors, namely:

Under Hygienic –

– S10-3HY

– S10HT-3HY

– S10-2HY

– S20-3HY

– S40-3HY

And, under Immersion:

– S10-IMM

– S20 -IMM

– S40-IMM

And, under Variline:

– S20-VN

– S40-VN

 

The measurement range of the S-range sensors are impressive:

– 0 – 25g/L in normal activated sludge (immersion)

– 0 – 40% milk fat (hygienic)

All dependent on the media and particle size

 

THE VARIOUS APPLICATIONS:

Quadbeam’s S range covers a wide area of applications, namely, mining, waste water, pulp and paper, dairy, and food and beverage.

For industrial applications, they are able to deal with the activated sludge measurement for return and waste. In the food, beverage and dairy arena, the monitoring of high levels of suspended solids is a popular application.

 

For hygienic applications:

– the product to water interface

– monitoring on fruit pulp

– concentration control of solids

– concentration of milk fat

 

For immersion applications:

digested and thickened sludge to clarifiers

– measurements of waste and return sludge

– filter, gravity and centrifugal

 

Should you be wanting to explore these range of sensors, we urge you to make contact with us and we will arrange a demo at your convenience.

sensors

Precise Measurement with Sensotech’s Liquisonic Sensors

For a more precise and quicker measurement of concentration and density, look no further than the Sensotech Liquisonic Sensors.

 

In particular Sensotech have had much success in the many sectors from chemical to the  brewing industry. While they use a standard system, there is also fine-tuning to customise the solution to the specific food industry specifications and hygienic requirements.

 

INSTALL AND FORGET

It is rare in an industry, where keeping tabs is the norm, to find a company that promotes walking away and letting the system manage the process alone. And that really is the case here! Sensotech’s Liquisonic sensors are that in tune, that once they have been set up correctly, they will monitor continuously.

 

Multiple signals are sent out every second and combined into one compensated signal. The temperature of the medium and the drifts are taken into account during single measurements. No matter what is happening with the conductivity and colour of the medium, the measurements continue. They are also resistant to pressure shocks.

 

The Liquisonic sensors are manufactured to be maintenance and drift-free for a period of 15-20 years. If you were concerned about drift in measurement before, no need to with SenorTech.

 

WHAT IS THE UNIQUE CONCEPT BEHIND THESE SENSORS?

sensors

The fast reaction time of these sensors using absolute sonic velocity as a well-defined and retraceable physical value means phase separation is quicker than before, with more accuracy. You are getting a reproducible physical signal that is quite unique handling temperature rangers of  up to 180 °C or 200 °C and can be use in explosion areas as well.  Solid rugged sensors for a precise and fast density and concentration measurement using absolute sonic velocity as a well-defined and retraceable physical value.

The positioning of the Liquisonic sensors is key in the application, be it in the main vessel or piping. The sensors are available to suit your process connections, such as tri-clamps, varivents or flanged.

The electronics can be housed inside a enclosures form polyester to stainless steel casing (IP 69) or in an existing cabinet.

 

THE STORAGE OF DATA

 

The Sensotech  controller can have up to four sensors connected for management of up to 32 (optional 99) products with an output of concentration and temperature, trend chart for a fast process course overview with  simple parameterization, e.g. of periphery analog and digital outputs, fieldbus, and Ethernet. It has a automatic self-monitoring function with a simple installation und intuitive operation for recording of events, e.g. exceeding of thresholds or change of product plus long-term memory of measuring results and user management with authorization levels. Remote operation via browser (PC, tablet, etc.)standard is to provide data storage that is situated internally as well as a card slot this way you can store the measurements for longer periods of time.

 

LET’S TALK APPLICATIONS

 

There are many variations and applications where the Liquisonic sensors can be applied. Namely:

 

Phase Interface Detection

Gas Scrubber Control

Concentration & Density Measurement

Refrigeration Cycle Monitoring

Evaporator

Neutralization

Incoming Goods Control

Bath Monitoring

Polymerization Monitoring

Solids control in pulp and paper (green, red and black liquor)

 

D3_1-Remote-Flush-Mount-Short_F-Trans

D3 Differential Pressure & Level Transmittor

Focusing on the Food, Beverage, Dairy and Life Sciences industry, we bring you Anderson-Negele’s D3 Differential Pressure and Level Transmittor.

Using the Modular Platform of Anderson-Negele sensors and the technology of L3 it has a parallel display of differential pressure and head or system pressure in the display and two mA output interfaces. The electronics using digital signalling to avoid negative impact of temperature changes reduces the effects of process and ambient temperature changes quite significantly. One of the elements we like about the D3 is that it comes ready to use out-of-the-box and the simple setup and programming is just that – simple.  You can mount the D3 transmittor display direct or you can mount the two sensors remotely and insuring a reliable remote wire cabling.

Take a look at some of the applications where this transmittor has worked well.

THE RANGE OF APPLICATIONS FOR THE D3 DIFFERENTIAL PRESSURE AND LEVEL TRANSMITTOR

 

  • In yoghurt culture vessels for Level monitoring
  • In fermentation vessels for Level monitoring
  • In Mashtuns for grain bed monitoring
  • Across membranes for pressure drop measurement

WHAT ARE THE MAIN FEATURES?

 

As mentioned, the setup couldn’t be easier with the user interface display.  You are provided with two analogue outputs, the top or bottom pressure and the differential pressure output.  In addition, the temperature compensation which will minimise any errors in extreme temperature changing applications plus simple and reliable remote wire cable avoid frequent recalibration

 

Should there be a need to replace or repair components, this can be done in the field with ease and no interruption to the work process as there are no capillary issues!  On inputting the product and tank information, you will receive accurate mass and volume output due to the integrated tank tables.  The patented dual o-ring seals give you IP69K ingress protection and you can look forward to the dual loop output provided by the Hart 7.0 graphical and communication LCD display.

 

WHAT IS THE MEASURING PRINCIPAL OF THE D3 DIFFERENTIAL PRESSURE AND LEVEL TRANSMITTOR

 

In the D3 system, each sensor uses an internal piezo-electric signal converter and a temperature sensor to measure the pressure and temperature of the capillary fill.  The electrical signal of the pressure converter and the resistance of the temperature sensor are measured and converted to a compensated pressure value in the pressure fitting. Both signals are transferred digitally to the head. They are then output in a standardized 4…20 mA and HART 7.0 signal for the differential pressure and in a 4…20 mA signal for the top or total pressure.

 

Where you have level applications that have pressure and/or vacuum conditions, we highly recommend the D3 Differential Pressure and Level Transmittor from Anderson-Negele.

UWT T30

THE T30 PROCESS TURBIDITY SENSORS FROM QUADBEAM

Quadbeam Technologies has two models available, the Immersion T30-IMM and the Hygienic T30-3HY.

 

Utilising Quadbeam’s four beam ratio-metric technology, with the 90 degrees Scattered and the Attenuated NIR, meeting ISO7027 standards, making it a truly unique turbidity sensor proving its reliability, repeatable ability and accurate measurement in many situations.

 

The measurement range is between 0 and 50 through to 0 to 1000NTU.  Note that these measuring ranges will change dependent on the media and particle size. The simple user interface is easy to calibrate, and you will find you will have much better control over many processes.

 

Both Immersion and Sanitary configurations are available with Hygienic 3A certified and Immersion Styles Airjet Cleaner of Immersion Style approved.

 

SOME COMMON APPLICATIONS WITH THIS TURBIDITY METER

 

  • Clarifier overflow weir monitoring
  • Steam condensate and cooling water returns
  • Surface water monitoring
  • Solids that are loaded in streams and rivers
  • Condensation water monitoring
  • Filtration control and monitoring
  • Measuring percentage solids in vegetables and fruit
  • On plate heat exchangers – product breakthrough control
  • From DAF plants, final outlet of effluent measurement
  • Dairy plant loss control

 

 

MORE ON THE T30

 

There are two emitters and two detectors, which are set at 90 degrees to each other.  As they pulse in sequence, two detector currents are produced, one from the detector at 90 degrees to the emitter (scattered light) and one from the detector opposite the emitter (attenuation). A Ratio-metric four beam signal processing compensates for changes in optical properties of emitters and detectors due to ageing and surface coating.

 

A standard built-in cleaner is available with the T30 submersible turbidity sensor from Quadbeam.  The recommended cleaning method is with high pressure air with an optional biocide included. To protect the sensor fingers from impact, stainless steel support rods are designed to lift and protect the sensor fingers in rugged applications.

 

For more info on the T30 Turbidity Sensor from Quadbeam, reach out to Morton Controls today.

rn3004-rotonivo-rotary-paddle-switch-for-point-level-limit-measurement-horizontal-tube-extension

Product Focus – The Rotary Paddle switch Rotonivo® RN 3004

The Rotary Paddle switch Rotonivo® RN 3004

with horizontal tube extension for point level measurement

 

In the rubber industry the applications are very demanding and UWT can offer custom made level control solutions as per each client’s requirements.   For easy maintenance, durable ruggedness and reliable quality, the Rotary Paddle Switch Rotonivo® RN 3004 is perfect.

 

WHAT COULD THE CHALLENGE BE?

 

The environment could be extremely dusty, which is normal in the rubber factories, and an automated fill level measurement is required in a few carbon black storage silos.

What can UWT recommend?

 

WHAT IS THE SOLUTION?

 

The Rotary Paddle Switch Rotonivo® RN 3004 is perfect for such extreme environments and requirements.  The special bearing and sealing in the tube is suitable for dusty situations.

Let us take a closer look at this switch.

 

Here are the technical specs –

 rotovino specs

WHAT ARE THE FEATURES? 

  • The switch is perfect for most bulk solids
  • Easy maintenance
  • Easy to operate
  • Reliable
  • Not affected by caking, electrostatic charging and dust
  • A compact installation process
  • The die-cast aluminium housing is very robust
  • With a wide range of supply voltages and process connections, you are spoilt for choice
  • RoHS compliant
  • The boom is durable and rugged, including a protective tube
  • The switch has received international approval to be used in high explosive environments, such as where dust exists

 

Measuring Vanes Available

 rotovino vanes

Should you have similar needs in your rubber factory, contact Morton Controls today.

Quadbeam

Focus on Quadbeam’s Suspended Solids Sensors

For excellent heat and chemical resistance, Quadbeam offers a range of products handling temperatures up to 105°C (221°F).  Their suspended solids sensors offer many advantages.

To control losses and product changes to increase yields, the use of Quadbeam’s senors are a must.

 

S10The S10

First, we take a look at the S10 Immersion and Hygienic sensors.

The S10 comes in 4 models, namely:

  • HYGIENIC: S10-3HY
  • HYGIENIC: S10HT-3HY
  • HYGIENIC: S10-2HY
  • IMMERSION: S10-IMM

The measurement range for Milk Fat is from 0 to 40% and for normal activated sludge, 0 to 25g/L.  Dependent on the media and particle size, the measuring range will vary.

What are the applications?

  • For the Dairy and Food & Beverage you can monitor high levels of suspended solids
  • Within the Waste, Mining and Industrial industries, we can include Return and Waste Activated Sludge Measurement. In addition, thickened and digested sludge to clarifiers is available. Centrifugal gravity or filter separation processes is part of the process.

 

The S20S20

The S20 comes in 3 models, namely:

  • IMMERSION: S20-IMM
  • HYGIENIC: S20-3HY
  • VARINLINE®: S20-VN

The measurement range for normal activated sludge is 0 to 10g/L and for Milk Fat is 0 to 20%%.  Again, the measuring range will vary dependent on the media and particle size.

What are the applications?

  • The Dairy and Food & Beverage industries have a wide range of applications available, including those dealing with Milk Fat, Solids in Fruit and Vegetable Juice, Process Control, and Product Loss Monitoring
  • The Waste water, Mining and Industrial applications include Mixed Liquor Suspended Solids, Clarifier control, Return Activated Sludge and Sludge Blanket Detection.

 

S40The S40

The S40 offers you three models as well:

  • IMMERSION: S40-IMM
  • HYGIENIC: S40-3HY
  • VARINLINE®: S40-VN

The measurement range is 0 to 1.5% for Milk fat (Hygienic and Varinline®), 0 to 2.5g/L in normal activated sludge (Immersion). The measuring range will vary according to media and particle size

What are the applications?

  • Dairy and Food & Beveragefor a wide range of applications where low levels of solids need to be monitored including, namely Milk Fat, Solids in Fruit and Vegetable Juice, Filter Monitoring, Heat Exchange Breakthrough Monitoring, CIP Chemical Monitoring and Separation Control
  • Waste, Mining and Industrialapplications include Raw Water Inlet, Effluent monitoring in clarifier overflow weirs, and Final Effluent Monitoring.

 

All are available in immersion and hygienic designs.  The S range from Quadbeam is perfectly flexible.

 

 

 

 

ITM-51

ITM-51 | Flexible & advanced Analytical Turbidity Meter

Anderson-Negele’s ITM-51 replaces the ITM-3, and it has a more flexible and advanced Analytical Turbidity Meter.

One can use this turbidity meter in a wider range of applications and expect a better performance overall.  The ITM-51 brings value by reducing water usage, use of chemicals and energy, and optimising product losses.

 

What are the top Applications?

  • Phase separation of products such as whey, cream and milk
  • Monitoring separator which has plant protection at the inlet and quality assurance at the outlet
  • CIP return flow which monitors the pre-rinse water for product remnants
  • Checking of yeast harvest for the brewery industry
  • Quality control at all levels
  • Monitoring of filters and seals for leakage

 

What are the advancements from the ITM-3?

 

  • Expanded measurement range
  • Increased temperature and pressure ranges
  • Further comprehensive options for configuration and process integration on Anderson-Negele’s modular sensor platform
  • The sensor can be checked by users directly on location with the help of an external test kit
  • More flexible with a modular structure and standardized components and many process connections
  • Easy to clean in automated CP processes due to its front-flush, hygienic design
  • Checked thoroughly through EHEDG tests with regards to its hygienic design
  • Increased ROI resultsITM-51

 

What are the accessories and additional options?

 

  • A pre-assembled cable for M12 plug-in connector
  • Remote version with cable length up to 30m
  • Electrical connection with M12 plug-in connector
  • Display module Simple User Interface (SUI) and Large User Interface (LUI)

ITM-51

 

What is the Measuring Principal of the Relative Turbidity Meter?

 

An infrared diode infrared light is irradiated into the media.  Particles in the media are reflected by the irradiated light, which in turn is detected by the receiver diode (the backscatter principle).

From the received signal, the electronics will calculate the relative turbidity of the media.  The relative turbidity is based on Anderson-Negele’s calibration standard and is displayed in “%TU”.