History Around Coal Mining

We love a little bit of history, and coal mining has an interesting tale to be told.

One of the largest mining industries, mining for coal started out in the 18th century and boomed all the way to the 1950’s.  Although maybe not as huge as some other mined commodities, coal is still a valuable form of energy for open-pit extraction.

Interestingly, tunnelling into the earth to pull the coal was the initial method, but had to be stopped due to the perilous vapours that were emitted (carbon monoxide, carbon dioxide, and hydrogen sulphite) deadly to say the least.

The sensors now used in the coal mining process have helped with detecting these harmful vapours and have progressed from the mining’s canary method.

What is the Miners Canary?

If you know mining, you would have heard of this amazing story.  Very simply, miners would take a canary in a cage down with them as they descended. Canaries were known to be very sensitive to odourless vapours, such as carbon monoxide, and they would show effects of distress, rocking from side to side, before falling off their perches.

While not a very animal safe procedure, it was known to have saved many human lives.  After a time, the canary method of detection was stopped as it proved not to be as effective as they assumed it was.

In steps the Pellistor

The Pellistor was introduced as a catalytic sensor and was able to detect a very wide range of toxic vapours and flammable gases.

Due to limitations, such as malfunction when exposed to chemicals with chlorine, sulphur, halogen, and any metals containing silicon or lead; as well as high costs to maintain the pellistor, this method was withdrawn.

Infrared LED-based Gas Sensor

The more modern and more effective method is the infrared LED – based Gas Sensor.

The advantages of this method are:

  • A wider measurement range
  • A rapid response rate
  • Background gases do not affect the gas sensor, as it did with the Pellistor
  • Each gas can be detected and measured separately

UWT Level Control’s Measuring principles for level detection / level measurement

The measurement methods that UWT distinguish between are, Level Detection and Continuous Level Measurement.

Level detection is used to measure a predefined fill level, and continuous level measurement is the continuous checking of the level of the medium in a silo or a hopper.

The different measuring principles which are used in the field of level measurement technology are explained here in detail.

UWT’s Level Detection Measurement Method

Level detection is used to avoid overfilling or downtime in silos and containers.  Level limit switches are also used as spillage detectors in pipes or for the measurement of levels in interface applications.  The switching point depends on the installation position of the sensor and its configuration.  The information is analysed and transmitted via a digital signal to the control unit directly or via a fieldbus.  Other operations and alarms such as a filling stop and start, or demand signal can thus be triggered.  Level switches are used in solids, liquids or sticky media.

 

UWT’s Measurement method – continuous level measurement

Continuous level measurement,  the constant determining of the fill level, is already built into many silos, containers or process vessels, in order to implement optimum material logistics. For these measuring applications various factors such as silo and vessel geometry, sensor mounting position, the properties of the medium such as flowability, bulk density, conductivity, moisture, dust and adhesion all play a role and must be considered when selecting the right measuring principle.

 

MORTON CONTROLS FOR MORE INFO:

TELEPHONE: 0861 000 393

EMAIL:  sales@mortoncontrols.co.za / ian@mortcon.co.za

 

Sensotech – LiquiSonic® Online Bath Monitor

The Sensotech LiquiSonic® Online Bath Monitor is a high sophisticated liquid analyser that is based on modern technologies and a comfortable operation. Measuring precisely the temperature-compensated sonic velocity directly in the bath or pipe, the analyser determines continuously and in real time the concentration and contamination degree in cleaning or surface treatment baths.

The system consists of one or more intelligent sensors and one controller, which are connected with each other by a digital line of almost any length.  A maximum of four sensors combined with only one controller is suited for almost any distance between the individual measuring points.

This Sensotech sensor can be integrated in any facility and is installed directly in the bath or pipe from DN 6 (NPS 1/8″) or larger. For process automation, the online bath monitor can be connected to the process control system.

Applications in industrial parts cleaning and surface treatment

  • cleaning processes
  • coating processes
  • hardening processes
  • etching and pickling processes

Sensotech says the benefits for the user are:

  • online concentration monitoring for optimum bath preparation and continuous bath maintenance
  • automated and exact re-dosing by transferring the measuring results to the control system
  • efficient control of bath changes by continuous measurement of the bath contamination degree
  • quality assurance by stable concentration level
  • cost savings by reduction of resource consumption and expenditure of time
  • complete documentation of the process parameters for traceability and audits

Advantages of Sensotech’s LiquiSonic®

  • widest range of sensors from the standard product with an attractive price-performance ratio to the sensor with customized process connection, corrosion-resistant material and variable installation dimensions
  • precise temperature measurement and dynamic compensation
  • integrated flow detection (flow-stop-feature)
  • status monitoring via integrated absorption measurement and SonicGraph®
  • creating and uploading of product datasets by the user possible
  • maximum robustness and connection of up to four sensors to one controller

 

Contact us at Morton Controls for more info on Sensotech products.

https://mortoncontrols.co.za/contact/

0861 000 393
sales@mortoncontrols.co.za /ian@mortcon.co.za

The HM-E AND HMP-E FLOW METER VERY VERSATILE – brought to us by Anderson-Negele

 

Anderson-Negele’s HM-E and HMP-E Flow Meters can be used successfully in applications without conductivity, such as:

  • oil measurement (careful: particles / viscosity)
  • water: reverse osmosis water i.e. in soft drink production, condensate, pharma WFI (water for injection) and others
  • where ever it can replace mass flow

Dairy

  • For water batching
  • For water control (hose applications)
  • Hot water dispensing (the wash down of cream transport)

Beverage

  • Filling machine, as it is fast acting
  • Drum rinsing, as it is compact

Pharma

  • WFI batch stations
  • Filtration monitoring

A look at HM-E and HMP-E – turbine flow

 

 

The Principle of Operation

As shown by the first Anderson-Negele image, we have A and C, upstream and downstream flow straighteners, respectively.  They stabilize the incoming liquid, so that the flow will move through the rotor B linearly.  On contact with B, the liquid then causes the rotor to rotate a shaft which is part of the downstream flow straightener.  As a result, the velocity of the liquid moves through the meter.

We move to the second image, where we see the signal probe (1) which contains components which generate an electromagnetic field (3) made possible by the internal oscillating circuit named 2.  An induction current or eddy current is produced in the turning rotor vanes.  The electromagnetic field, which is generated, counteracts the magnetic field from the oscillating circuit, which causes a change in the oscillating circuit voltage.  Number 4, the integrated amplifier changes into a pulse signal.  Because the frequency created by the vanes corresponds with the rotation of the rotor, the pulses put out equal to the volume of the liquid moving through the meter.

 

 

With proper location, you will get the following from Anderson-Negele’s flow meters:

  • Positive pressure operation
  • Full liquid fill at measuring point
  • No signal noise
  • Extremely robust flow meter
  • No electronics that could be damaged
  • Very compact flow meter
  • No conductivity needed (i.e. demineralized water)
  • Very fast response
  • Easy to inspect, maintain, and repair
  • 3A approval, and hygienic design
  • Low cost alternative to magnetic flowmeters

Contact Morton Controls for more on Anderson-Negele’s HM-E and HMP-E flow meters.

TELEPHONE: 0861 000 393

EMAIL:  sales@mortoncontrols.co.za / ian@mortcon.co.za

 

SENSOTECH – Green & Black Liquor Treatment in the Pulp & Paper Industry

In the pulp and paper industry, one process is the alkaline sulphate process, where lignin needs to be separated from the fibrous material.  The chemicals which are used in this process, need to be recycled.

To better monitor each step in this process, from black liquor to green liquor, and finally to white liquor, LiquiSonic® analyzers from Sensotech work perfectly.

With LiquiSonic®, one can follow a quality control plan that will increase productivity.

APPLICATION

LiquiSonic® measuring technology allows the company real-time monitoring, green liquor generation, regulated and optimized, so that quality and precise results are born.

The base material in the liquor recycling process is black liquor. While burning an inorganic salt-rich smelt is formed, sediments form on the ground of the recovery boiler and have to be diluted by water or weak white liquor. The result of this process is green liquor, rich in Na2S and Na2CO3. The green liquor is often collec­ted in a separate stabilizing tank before it is clarified. While clarification of green liquor takes place, dregs have to be removed. The clarified green liquor is used for causticizing of regenerate NaOH.

CUSTOMER VALUE

The advantages of utilizing the LiquiSonic® technology are numerous:

  • Accurate inline concentration measurement of green, white and black liquor
  • Easy to clean
  • Operational safety is enhanced
  • Maintenance free
  • Ideal lime dosage
  • Reduced laboratory costs

LiquiSonic® sonic velocity measurement in green liquor

INSTALLATION

The LiquiSonic® flange sensor has an easy installation process for pipelines transporting green liquor.

With the LiquiSonic® controller 30, you can connect up to 30 sensors, so in this way multiple measuring points can be monitored:

  • after dilution tank
  • after stabilizing tank
  • after clarifier

LiquiSonic® 30

 

Contact Morton Controls for more on this innovative product from Sensotech.

TELEPHONE: 0861 000 393

EMAIL:  sales@mortoncontrols.co.za / ian@mortcon.co.za

THE LIFE SCIENCES INDUSTRY – Critical Monitoring is Needed

Did you know that Morton Controls supports and are suppliers to the Life Sciences Industry too?

A little on the Life Sciences Industry

The Life Sciences industry, namely that concerning botany, microbiology, biochemistry, biology, zoology, and physiology, requires a high level of regulation.

Acquiring the correct instrumentation that is both reliable and accurate is of utmost importance in this industry.  Morton Controls, with the support of Anderson-Negele, who are leading manufacturers of many engineered products for this purpose, provide those industries with such quality products.

With the ability to control all areas of the design through to manufacturer and distribution, Anderson-Negele can ensure a high level of performance from their products.

Why accurate monitoring is required

Anderson-Negele with the Sanitary by Design exceeds the onerous sanitary requirements of the various sections under the Life Sciences banner.

When it comes to these vital and critical areas, pharmaceutical and personal care applications included, which we all rely on daily to be accurate and precise, Morton Controls confidently know they can rely on Anderson-Negele instrumentation.

For a comprehensive list of the temperature, pressure, level controls and instrumentation specific to the Life Sciences industry, please contact us.

TELEPHONE: 0861 000 393

EMAIL:  sales@mortoncontrols.co.za / ian@mortcon.co.za

SENSOTECH – In liquids, we set the measure

Morton Controls are proud to announce we are now the sole agents and suppliers for SensoTech GmbH in Southern Africa.

With their headquarters in Magdeburg-Barleben, Germany, SensoTech have been application specialists for over 20 years for inline analytical technology.

Their bench mark has been to produce quality analytical instrumentation covering the following bases:

  • Their project management is database-supported with a standardized documentation process
  • Their production planning is always precise and the manufacturing documentation detailed
  • Their installed parts components can be clearly traceable
  • And, their service processes are extremely structured

All SensoTech products offer either a form of Measurement, Analyzing and/or Monitoring outcome.

Measuring can be so simple: The sensors have no moving parts that can wear out or age. They are completely maintenance-free and feature a robust and completely enclosed design that does

not require gaskets, moveable parts or “optical windows” to the process.

“LiquiSonic®” is the determination of the concentration of liquids, performed via inline measuring systems.

Morton Controls will be offering their industry-specific complete systems, namely LiquiSonic® Plato, LiquiSonic® OCM or LiquiSonic® Lab.

SensoTech LiquiSonic® analytical systems precisely detect and monitor the concentration of all types of liquids – whether it is the original gravity of beer, the composition of cleaning and treatment baths in the steel industry, the sugar content of beverages or the concentration of solutions, acids and alkalis in the chemical industry You are able to determine the actual concentration value immediately after installation and activation. A field calibration feature allows you to adjust the measurement results to match

your reference standards.

LiquiSonic® Controller

The LiquiSonic® controller specs:

–        management of measuring data

–        connection of up to 4 sensors

–        trend chart, limit value control, product switch

–        password-supported user management

–        varied interface options

–        connection to higher-level systems possible

LiquiSonic® Sensors

 

The LiquiSonic® Sensors features:

–        rugged sensors for a precise and fast density and concentration measurement

–        absolute sonic velocity as a well-defined and retraceable physical value

–        contact less measuring method independent of color, conductivity and transparency of the process liquid

–        installation directly in main pipes or vessels

–        material: stainless steel DIN 1.4571

–        corrosion resistance by using special materials like tantalum, hastelloy, halar

–        drift- and maintenance-free

–        temperature range up to 180 °C or 200 °C

–        use in explosion proof areas

For more information on the SensoTech product, please contact Morton Controls through one of the following mediums:

TELEPHONE: 0861 000 393

EMAIL:  sales@mortoncontrols.co.za / ian@mortcon.co.za

WHO AND WHERE? A brief look into the brands and industries that Morton Controls supports

One of the core values that Morton Controls has lived by, over the past 21 years, is treating our clients and suppliers as we would like to be treated. We integrate honesty, integrity, and innovation in all our business dealings. And, this can be seen by our track record with clients, as well as the top-drawer list of suppliers we deal with.

Each brand has been carefully selected and we have always looked for certain values in each before signing up with them.

As our core business offering is instrumentation and process control, this is what most of our supplier’s supply. As the years have gone by, Morton Controls have branched out into more industries, as have our suppliers.

Here is a list of the industries Morton Controls can supply process measurement and control level systems for:

The brands that Morton Controls utilise, to provide instrumentation for these industries, are:

The actual process control instrumentation we can source from these brands, for those industries, are:

As we grow and engage, Morton Controls will increase these lists, but always with our mission in mind, “To build long-term relationships with our customers and clients, and provide exceptional customer service by pursuing business through integrity, innovation, and advanced technology.”

For more information, please contact us through one of the following mediums:
TELEPHONE: 0861 000 393
EMAIL:  sales@mortoncontrols.co.za / ian@mortcon.co.za

UWT LEVEL CONTROL – The Industry Award “Industriepries 2017″

At Morton Controls, we are always very proud when one of our suppliers achieves a milestone.

Just recently, UWT Level Control was awarded the “Industriepreis”, which is given to the most innovative and advanced company, in the industries of medical technology, automotive and their suppliers.

Companies with high values in technology, economic, social, and environmental areas were awarded the Huber Verlag für Neue Medien GmbH”, a very prestigious acknowledgement.

A panel of 30 professors and trade journalists, decided that UWT deserved the award of BEST OF 2017 for their RFnivo® 3100 with anti-corrosive PFA coating level limit switch.

A little background on the solution, that UWT developed, came from the need for a more accurate measurement instrument, particularly where dust from aggressive media occurs. Mediums such as acids, heavy metals, and sulphur oxides, can cause inaccuracy, as well as time delays, and a drop in revenue down the line.

The RFnivo® 3100 capacitive level limit switch works in conjunction with the process to extract the dust of flue gases. The material used in this switch is corrosion-resistant, and coated with PFA Teflon®. Certain sections of the process connection thread are made of PTFE, meaning that all component parts are completely corrosion-protected.

You are looking at a longer-life product, which in time will save you money.

For more info on the RFnivo® 3100 with anti-corrosive PFA coating level limit switch, reach out to us at Morton Controls, and we will be happy to assist.

TELEPHONE: 0861 000 393

EMAIL:  sales@mortoncontrols.co.za / ian@mortcon.co.za

ANDERSON-NEGELE … on Lead-free products

Lead-free products are always best. Lead has always been seen as a hazardous element, in all areas, and lead-free products are the way to go.

Anderson-Negele recently, July 2017, announced that they have just been awarded the RoHS Compliance Certificate. RoHS stands for the Restriction of Hazardous Substances, and aims to place bans on the EU market where electronic and electrical equipment contain levels of certain homogeneous materials, namely, lead, mercury, cadmium, polybrominated biphenyl (PBB), hexavalent chromium, and polybrominated diphenyl ether (PBDE) flame retardants.

If you are concerned about the equipment you use in your industry, rest assured that Andersen-Negele has made the following products RoHS compliant.

 

These products, under the Anderson-Negele mandate, now contain less than 0,01% in homogeneous material as listed above, by mass (1000 PPM).

 

If you are using other hygienic products in your food, beverage, and life sciences industry, where you are not sure of their lead content, please make contact with us, and we will advise you on the best route to going lead-free.

TELEPHONE: 0861 000 393

EMAIL:  sales@mortoncontrols.co.za / ian@mortcon.co.za